Archives

No better way to see what we are capable than to see what we have done. Below is an archieve of other service that we offer or have offered.

Pick and Place Equipment
iPath: Shunts, Discrete Resistors on Flexible Circuits
Custom Software for Automated Assembly, Testing and Inspection
Automated Angle Measurement and Adjustment
Plastic Injection Molded Components
Optical Inspection


Optical Inspection

AKI sells a Machine Vision solution tailored for implementation into an existing production line or bench top test setup.

The AKI Vision Tools program includes the following:
. AKI Vision Tools Software
. User Documentation
. Cognex Frame Grabber board
. Calibration grid (NIST traceable)

Implementation of this system can be as easy as:
1. Insert the frame grabber card into the computer.
2. Load the software onto the computer.
3. Connect a camera and lens.
4. Start the program.
5. Acquire an image of the calibration grid. Press "Calibrate".
6. Acquire an image of the work piece.
7. Begin taking measurements.





Examples of the types of measurement tools you have available to you:

  1. Template matching.
  2. Circle/Arc Tool (find the center and radius).
  3. Find an Edge Point.
  4. Find a Line across an Edge.
  5. Find Line Perpendicular to another Line.
  6. Find the Angle between two Lines.
  7. Find the Intersection of two Lines.
  8. Find the Distance Between two Points.
  9. Create a Line from 2 or more Points.
  10. Create a new Coord Frame (Fixture).
  11. Map a point from one Fixture to another.
  12. Project a known Point.

Other program highlights:
1. Remote communication mode: allows triggering of a measurement from another program.
2. Data logging.
3. Image logging (one image or multiple images).
4. Creation of custom programs which can be run with one click.

The most common types of cameras that are compatible with this system:

(there are many more compatible cameras, please inquire with AKI for more information).

  • PULNiX TM-6CN 760x574
  • Pulnix TM7EX 640x240
  • Pulnix TM7EX 640x480
  • Sony XC75 640x240
  • Sony XC75 640x480
  • Sony XC75CE 760x287
  • Sony XC75CE 760x574
  • Sony XC-ST50 640x240
  • Sony XC-ST50 640x480
  • Sony XC-ST50CE 760x287
  • Sony XC-ST50CE 760x574

The following items are also available:

  • Camera / Camera cables
  • Optics
  • Lighting
  • Design work
  • Software work
   

 


Manufacturing Process Optimization

Do you have a closed loop manufacturing process that requires calculation of Process Input Variables based on process data?  AKI has years of expertise in developing algorithms and logic based on process data.  These algorithms and logic are used to calculate the required process inputs to yield low process standard deviations and excellent process capabilities.  These algorithms continue to learn and adjust themselves based on new data automatically.  Contact AKI for more info.

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